• Grinding Units
  • Integrated Plants
  • Clinker Plant
  • RMC Plant

Grinding Units

Vijayanagar Grinding Unit

Capacity

4 MTPA

Location

Bellary in Karnataka

Key details
  • A 150-acre campus located next to the JSW Steel complex
  • Uses latest German technology supplied by M/s KHD Humbolt Wedag and LOESCHE
  • Our first plant that uses finish mode roller press circuit for grinding and manufacturing of both Ordinary Portland Cement and Ground Granulated Blast-Furnace Slag
  • Cooling water tower is being maintained for the circulation of water for the entire unit
  • Dust emitted from equipment is controlled by providing air pollution control accessories like baghouse and bag filters. Bag filters are designed with 10 mg/Nm3, in compliance with the Pollution Control Board norms of 30 mg/Nm3
  • Receives sufficient volumes of Slag and Fly ash from JSW Steel and JSW Energy, respectively
  • 33% of its surrounding area is covered by trees
  • Recognised for its green initiatives and has received several prestigious awards
  • Has the lowest CO2 emissions (300 kg CO2- Equiv against the industry standard of 550 kg CO2- Equiv)
Markets served
  • Telangana
  • Andhra Pradesh
  • Karnataka
  • Tamil Nadu
  • Kerala
  • Maharashtra
  • Goa
Expansion plan
We are working to ramp up capacity
to 6 million MTPA

The project includes installing a new Vertical Roller Mill of 275 TPH with raw material handling system, product storage and dispatch system, to increase capacity from 4 MTPA to 6 MTPA. Site execution has commenced, and the work is expected to be completed by February 2023.

Contact

JSW Cement Ltd Vijayanagar
Vidyanagar PO, Village Torangallu,
Sandur Taluka,District Bellary
Pin 583 275
Karnataka
Tel :(08395) 250120/130

Vijayanagar Screen Slag Sand Unit

Capacity

4 MMT

Location

Bellary, Karnataka

Key details
  • Slag sand is an eco-friendly alternative to river sand
Advantages
  • Environment-friendly alternative
  • Controlled physical and chemical property
  • No deleterious material
  • Available throughout the year
  • Graded products to meet specific needs
  • Suitable for roads, concrete, plaster, mortars, RMC plants, among others
Product portfolio

Drymix Mortar Plant Grinding Unit

Capacity

0.3 MTPA

Location

Vijaynagar, Karnataka

Key details
  • In-house availability of raw materials required for the production of construction chemical like OPC, slag sand, GGBS

Dolvi Grinding Unit

Capacity

2.5 MTPA

Location

Raigad in Maharashtra

Key details
  • Receives an abundant supply of high-quality Slag from the JSW Steel Dolvi complex
  • A well-equipped process laboratory with state-of-the-art testing facilities, including an X-Ray Analyser for continuous quality monitoring and control
  • Recognised for ensuring highest standards of safety, environment, quality and operational excellence and has won several prestigious awards
  • Highly efficient grinding unit with roller press in finish mode and vertical roller mills to increase production with consistent quality
  • Uses blast furnace and coke oven gas, which are By-products of the steel plant, thereby reducing carbon footprints
  • State-of-the-art baghouse and nuisance bag filters are installed at the site of material transfer to collect process dust and maintain the environment. Bag filters are designed with 10 mg/Nm3, in compliance with the Pollution Control Board norms of 30 mg/Nm3.
  • Has the lowest CO2 emissions (300 kg CO2- Equiv against the industry standard of 550 kg CO2- Equiv)
Markets served
  • Mumbai Metropolitan Region (MMR)
  • Pune
  • South of Maharashtra
Expansion plan
The present cement grinding capacity of Dolvi plant is
2.2 MTPA and we are working to augment it to 4.6 MTPA in two phases.

Phase – I is ongoing and includes debottlenecking expansion project, which will take the capacity to 2.6 million MTPA. This phase is expected to be complete by January 2022. In Phase – II, we will be installing a new grinding unit with material handling, product storage and dispatch systems to increase capacity to 4.6 MTPA. Site execution is under progress and the whole project is expected to be complete by December 2022.

Contact

JSW Cement Ltd Dolvi
Survey NO. 96/1,96/2,97/0,
Village Khar karavi
PO Gadab, Dolvi
Taluka: Pen
District Raigad
Pin 402107
Maharashtra
Tel: (02143) 277601 -03

Salboni Grinding Unit

Capacity

3.6 MTPA

Location

West Bengal

Key details
  • Inaugurated in 2018
  • Produces green and eco-friendly cement (Portland Slag Cement) by using only Blast Furnace Slag generated by JSW Steel Ltd. This has reduced its consumption of limestone
  • State-of-the-art grinding unit with the latest roller press technology
  • Equipped with an ultra-modern cement production unit and an auto wagon tippler with the auto formation
  • Has the lowest CO2 emissions (300 kg CO2- Equiv against the industry standard of 550 kg CO2- Equiv) and utilises 3.5 MW solar power
  • The cement produced here is eco-friendly and a green product certified by the Confederation of Indian Industry (CII)
  • The highest green belt has been set up inside the plant (37% against norms of 33%)
  • Green power of 3.5MW is used in the manufacturing process
  • Recognised for its green initiatives and has received several prestigious awards in Safety and Environment
Markets served
  • West Bengal
  • Bihar
  • Jharkhand
  • Odisha
Expansion plan
The present cement grinding capacity of Salboni plant is 2.4 MTPA and we are working to augment it to 3.6 MTPA in two phases.

Phase –1 is ongoing and includes debottlenecking expansion project, which will take the capacity to 3.0 million MTPA. This phase is expected to be complete by January 2022. In Phase – II, we will be installing a Ball Mill for OPC grinding to increase capacity to 3.6 MTPA. Site execution is under progress and the whole project is expected to be complete by March 2022.

Contact

JSW Cement Ltd Salboni
Ankur Complex Village Jambedia
P.O. Sayedpur Via Salboni
P.S. Salboni
District: Paschim Midnapore
PIN : 721306
West Bengal
Tel : 8585066001

Jajpur Grinding Unit

Capacity

1.5 MTPA

Location

Kalinganagar, Odisha

Key details
  • Spans 15 acres and has a compact infrastructure, which lowers project cost, consumes less power, enables quick turnaround of vehicle, requires less muscle power, among others
  • Has over 450 dealers across Odisha
  • Adopted the Zero Liquid Discharge technology
  • Situated in the industrial belt where slag and fly ash - the industry by-products are available
  • It is model for mineral conservation along with green belt development to support green cement mission
  • Technical performance and equipment installed here are comparable to the best cement grinding plants around the world
  • Products are manufactured using slag, fly ash, and Chemical Gypsum, among other industrial by-products, helping the cause of natural resource conservation and risk of industrial by-product dumping
  • Equipped with all the modern baghouses and bag filters to keep the emission level within the stipulated standards. Bag filters are designed with 10 mg/Nm3, in compliance with the Pollution Control Board norms of 30 mg/Nm3
  • Recognised for its green initiatives and has received several prestigious awards
  • Has the lowest CO2 emissions (300 kg CO2- Equiv against the industry standard of 550 kg CO2- Equiv)
Markets served
  • Myurbhanj
  • Balasore
  • Bhadrak
  • Jajpur
  • Keonjhar
  • Angul
  • Dhenkanal
  • Cuttack
  • Jagatsinghpur
  • Kendrapara
  • Khordha
  • Nayagarh
  • Ganjam
  • Phulbani
Contact

JSW Cement Ltd Jajpur
Kalinga Nagar Industrial Complex
Village: Jakhpura
Tehsil: Danagadi
Jajpur 755026
Odisha
Tel : 9949832800

Integrated Plants

Nandyal Integrated plant

Capacity

4.2 MTPA

Location

Kurnool, Andhra Pradesh

Key details
  • Produces green and eco-friendly cement (Portland Slag Cement) by only using Blast Furnace Slag generated by JSW Steel Ltd
  • Equipped with an ultramodern cement production unit
  • First cement plant in India with Combi-Complex technology and multiple systems to control air and dust pollution
  • Has a unique automatic packing and truck loading system that reduces air pollution
  • Consumes half the volume of limestone than required by traditional cement plant
  • The plant has a net water-surplus unit installed
  • Recognised for its green initiatives and has received several prestigious awards
  • Green power of 5.5MW is used in manufacturing process
Markets served
  • Andhra Pradesh
  • Karnataka
  • Tamil Nadu
  • Telangana
  • Kerala
Expansion plan
The plant’s existing clinker capacity is 2.2 MTPA and we have begun this project to modify the existing clinkerisation unit from 6,500 TPD to 8,500 TPD, along with 12 MW new waste heat recovery system.

WHR power plant will utilise the exhaust gases waste heat into power generation and the same shall be used for in-house consumption. We have installed an IKN cooler post upgradation for maximum heat recovery. Site execution is under progress and the project is expected to be completed by July 2022.

Contact

JSW Cement Ltd Nandyal
Village: Bilkalaguduru Mandal Gadivemula
District: Kurnool
Nandyal: 518508
Andhra Pradesh
Tel: (08514) 202301/08

Shiva Cement Integrated plant

Capacity

0.2 MTPA

Location

Sundargarh, Odisha

Key details
  • Established in the year 1985 and commercial production begun in the year 1986
  • State-of-the-art baghouse and nuisance bag filters are installed at various locations of material transfer to collect process dust and keep the environment clean. Product baghouse is designed at less than 25 mg/Nm3 emission and nuisance bag filters are designed at not more than
    25 mg/Nm3 emission
  • Comes with a well-equipped process laboratory with cutting-edge testing facilities, including an X-Ray analyser for continuous quality monitoring and control
  • The plant has ample stock of captive Limestone at Khakurbahal Mines, which is expected to support expansion
  • The kiln at Shiva Cement has a planetary cooler commissioned by M/s Binny Limited, which has become obsolete but is still being very efficiently maintained here
Markets served

Portland Slag Cement (PSC) and Portland Pozzolana Cement (PPC) are produced and marketed under the name of JSW, Sumangal and Mahabal in:

  • Odisha
  • Jharkhand
Expansion plan
This subsidiary of JSW Cement is executing a clinkerisation unit with 4,000 TPD (1.36 MTPA) capacity.

The concept includes roller press in finish mode for raw material grinding, Vertical Roller Mill (VRM) for coal grinding, 5-stage single string preheater with in line calciner, rotary kiln, clinker cooler, clinker storage, clinker extraction and loading system. To utilise the waste heat from preheater and clinker cooler a new Waste Heat Recovery System (WHRS) of 8.9 MW capacity is also being installed.

Shiva cement has obtained a new limestone mine of 156.43 Ha area through e-auction. EC and land acquisition for the same is under progress. Additionally, a new over land belt conveyor of ~8 km length has been planned to install from mines to cement plant for conveying crushed limestone.

New railway siding has been planned adjacent to Sagra Railway Station, which is ~11.5 km from cement plant. We are also working to install a new grinding unit of 1 MTPA capacity adjacent to the existing plant comprising VRM for clinker grinding coupled with high capacity rotary packers and semi-automatic truck loaders. The project is expected to conclude by March 2023.

Contact

Shiva Cement Limited, Telighana
PO: Birangatoli, Tehsil: Kutra,
District-Sundargarh,
Odisha:770018
Website: shivacement.com
Email: corporate@shivacement.com
Tel: 91-661- 2400828 / 2400168 / 2400080

Clinker Plant

Fujairah Clinker capacity

Capacity

1.0 MTPA

Location

UAE

Key details
  • Among the fastest executed clinker plant projects in the UAE when JSW Cement acquired a limestone mine in Fujairah as an initial step towards operating overseas
  • Equipped with cutting-edge technology, including a blend of European and Chinese supplies and the Selective Non-Catalytic Reduction (SNCR) system, to limit the emission
  • Signed an agreement with Fujairah Natural Resource Corporation (FNRC), the Government of Fujairah, UAE on the development of limestone mines and establishment of 3,000 TPD cement clinker production line in Emirates of Fujairah (UAE)
  • Limestone mines have high-quality steel grade limestone reserves, which is extracted and exported to steel plants in India after required size reduction The rest is utilised for clinker production
Unique features

Limestone Crushing and Screening Plant

  • Has the biggest jaw crusher Terex JC 5460 installed in this region with a throughput capacity of 1,200 tonnes/hr
  • Equipped with a three-stage crushing and screening system for varying sizes of material output

Clinker Plant

  • Has pipe structure pre-heater installed and is designed and structured for storage sheds
  • Fujairah plant has the most energy-efficient raw grinding system (Roll Press)
  • It has efficient IKN Clinker cooler
  • Air pollution control equipment is installed, which is designed for dust emissions <10 mg/Nm3
Product portfolio

Fully crushed limestones ranging to:

40-60 mm
30-60 mm
10-30 mm

Thoroughly crushed sand

5-10 mm

Crushed aggregates and armor rocks of various configurations

10-20 mm

Clinker

Portland Cement Clinker, as per ASTM C 150:2012, TYPE I
Markets served

The plant was integrated principally to support JSW Steel and other steel plants by exporting high-grade limestone. The balance is used in the clinker plant and partially sold in the local market. Clinker produced is exported to JSW Cement’s grinding unit at Dolvi in Maharashtra. As a secondary market, the plant serves customers in and around the Middle East and bordering Indian nations, including Bangladesh, Sri Lanka, among others. The unit is aiming to expand its reach to East Africa and Asia Pacific markets.

Expansion plan
We are expanding our presence in UAE with an extended clinkerisation facility in the same premises. A 4,000 TPD (1.36 MTPA) capacity clinkerisation unit has been ordered and construction shall begin soon.

The proposed plant includes complete 4,000 TPD clinkerization unit comprising roller press in finish mode for raw material grinding, Vertical Roller Mill (VRM) for coal grinding, 5-stage single string preheater with in line calciner, rotary kiln, clinker cooler, clinker storage, clinker extraction and loading system. To utilise the waste heat from preheater and clinker cooler of existing and the proposed plant, a Waste Heat Recovery System (WHRS) of 14.7 MW (Gross Generation) capacity is also being proposed to install. Additionally, we are working to install an Alternative Fuel & Raw Material (AFR) feeding system in the existing line. AFR feeding system is also conceptualised for the proposed unit. The clinkerisation project is conceptualised to enhance clinker production capacity and support the reduction of specific cost of production. We are scheduled to commission this by March 2024.

Contact

JSW Cement Ltd FZE Fujairah
Plot No. 10, Block K,
AI Bana AI Taween, Fujairah
Tel : +97 1566230526, +97 1545866397

Ready Mix Concrete plant

Deonar Ready Mix Concrete plant

Capacity

Location

Maharashtra

Product portfolio
Wide range concrete grades from M05 to M80 grades.
Markets served
  • Southern and Central parts of Mumbai
Contact

JSW Green Cement Private Limited
CTS No 88 and Part,
Opposite Vikrant Industrial Estate,
Near Tide Water Oil Company,
Deonar Village Road,
Mumbai 400088
Tel : +91 96199 92939

Vijayanagar Ready Mix Concrete Unit

Key details
  • The ready mix concrete unit was set up in July 2019
  • In-house availability of raw materials required for the production like PSC, Slag Sand & Steel by products Blast furnace dry pit slag as civil aggregates for producing M-10 Concrete
  • 4 M-1 plants with a capacity of producing 3,500 Cum of RMC per day