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Dolvi Works

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JSW Cement’s Dolvi Works is located on the West coast of India. Dolvi unit receives an abundant supply of high-quality Slag from the JSW Steel Dolvi complex. Raw material such as Clinker is shipped from JSW’s Cement Clinkerization unit in Fujairah, UAE. The unit is equipped with highly efficient and advanced tools. The Plant believes in ensuring complete customer satisfaction with superior quality products and timely delivery.

Product Portfolio and Capacity

The plant produces Ordinary Portland Cement (OPC), Ground Granulated Blast Furnace Slag (GGBS), Portland Slag Cement (PSC), and Concreel HD (CHD). The present capacity of the Dolvi Cement Unit is 2.2 MTPA, and the expansion would make it one of the largest Cement units in the Western region with a capacity of 4.5 MTPA.

Unique Features of the Plant

  • The unit has highly efficient grinding units with Roller press in finish mode and Vertical Roller Mills that can increase the production with consistent quality
  • Green Fuel: It uses blast furnace and coke oven gas, which are by-products of the steel plant thereby reducing carbon footprints and preserving natural resources
  • Green Environment: The state-of-the-art Baghouse and Nuisance Bag filters are installed at the site of material transfer to collect process dust and maintain the environment. Product Baghouse is designed at less than 10 mg/Nm3 emission and Nuisance Bag filters are designed at not more than 25 mg/Nm3 emission
  • The unit has a well-equipped process laboratory with state-of-the-art testing facilities including an X-Ray analyzer for continuous Quality monitoring and Control
  • It has a state-of-the-art Research and Development Laboratory for regular product development to further improve the quality of our existing products
  • Dolvi unit has been recognised for its everlasting commitment for the highest standards towards Safety, Environment, Quality and Operational Excellence and won several prestigious awards. 

Markets Served from the Plant

JSW Cement Dolvi serves mainly the Mumbai Metropolitan Region (MMR), Pune and the rest of Maharashtra and Gujarat. The products manufactured at Dolvi are used to serve the three main Cement markets:

  • Precast concrete: Prefabrication of Concrete products is concluded at the final location and assembly/delivery is executed on the site.
  • Ready-mix concrete (RMC): Concrete is produced in the factory in Concrete plants and transported to the place of use in mixer trucks.
  • Bags: Bags are distributed through a large network of distributor points.

Plant Head’s Note
“It is our prime focus to be a market leader in the environment-friendly products, which not only provides an additional benefit in reducing carbon footprint but also has high-quality standards that satisfy our end-users in all respects. Using slag to produce GGBS and PSC has contributed to transforming the by-product of steel into a usable mix, which makes us a leader in green cement production. The plant is most competitive with optimized operational cost, which gives a cutting edge in the cost savings for further innovations in quality and productivity”.
“With the JSW Group’s core philosophy of #BetterEveryday, we commit to the highest standards of Quality, Productivity, Sustainability and Performance that will drive our long-term success towards building a stronger nation”.
– Sanjay Jadhav

Zonal Head’s Note

“The West Zone shall witness a surge in demand for Cement in the coming months. The growth will lead to development in Housing and Infrastructure.
The Infrastructure segment accounts for a major portion of domestic cement demand. Growing urbanization is accelerating demand for Housing. The demand for cement will surge in, Tier II, Tier III cities and rural part of India. The Government of India is strongly focusing on Infrastructural development to boost the growth of the economy with the advancement in the Cement sector.
The 2.2 MTPA JSW Cement Dolvi Plant has been contributing to the growth of Maharashtra and building Nation by catering eco-friendly products like Portland Slag Cement, Concreel HD and Ground Granulated Blast Furnace Slag.”
– Ashish Maheshbhai Modh

Chief Manufacturing Officer’s Note

JSW Cement is a rapidly growing organization and one of the most efficient and environmentally friendly companies in India. From a humble start, JSW has today grown to a well-earned position of leadership. As an organisation, we spread happiness amongst everyone connected with our ecosystem and create wealth for investors, employees, business associates and communities where we operate by experimenting and implementing new ideas for improving efficiencies and maximizing the ratio of output product to input resources. We have to keep on improving ourselves with times and break current benchmarks, even if they were set by us in the first place. The core reason behind our success in the markets we operate has been our relentless focus on our customers. We thrive on evolving ourselves with the needs of our customers. Under the dynamic leadership of our MD Mr Parth Jindal, I am sure the capacity target of JSW Cement will be increased to 25 MTPA by 2023. I am proud of the extraordinary performance shown by all JSW Cement units PAN India.
I am sure in the near future, we will continue to forge ahead with the same energy to achieve even greater heights.

G. Veera Babu
Chief Manufacturing Officer